Our Process Capabilities – Production Technologies

   In the tape manufacturing industry for 13 years, DEASSCO has mature tape production and processing technology, and constantly develops new tape production processes to provide customers with better products.

   DEASSCO's team will maintain communication with customers throughout the process from design, sample making, and technical production to meet customer die-cutting needs.

Prototyping – Die Cutting – Slitting – Laser and Water Jet Cutting – Laminating – Screen Printing – Assembly – New Features



We will take advantage of our die cutting technology to provide customers with optimal application solutions and cost savings.

Our process can be set to die-cut the following materials: tape, adhesive, foam, sponge, silicone foam, mesh, fabric, thin steel, plastic, film and rubber.

Contact us to discuss your die cutting needs.

Rotary die cutting

Rotary die cutting uses a cylindrical die on a rotary press. A long sheet or a web of material is fed through the rotary press into an area which holds a rotary tool that will cut out shapes, make perforations or creases, or even cut the sheet or web into smaller parts. Rotary die cutting creates the same part repeatedly at very tight tolerances.

Flat bed die cutting

The product is molded by pneumatic mechanical pressure using a mold. The amount is small, and the larger and thicker production material is suitable for flat bed die cutting.

Match metal die cutting

In match metal die cutting, materials pass through a cutting die constructed of a top and bottom die which are matched (male/female) to provide an extremely precise cut. Match Metal die cutting is typically used for higher volume applications which require extreme precision.

Compound die cutting

Compound die cutting performs multiple steps in one pass. The compound die cut implements more than one operation during the cutting cycle.

Punch press

In a punch press material runs through the press while a hydraulic ram at the top powers the die to cut the material. This type of die cutting is advantageous for speed and productivity.

Multilayer laminations

Multiple materials come together in a single pass to create a complex multilayer part.

Zoned adhesive

Custom patterns of adhesive are laminated to material during the die cutting process, leaving adhesive only in the specified area(s).

Kiss cutting

Kiss cutting is a process where a laminated material is die cut to the liner without cutting through the liner, leaving the die cut part affixed to the liner. Parts can be rolled around a core on the liner making them easier to handle.

Pull-tabs and extended liners

Materials with top and bottom liners are cut so that a portion of the liner is cut to extend the material to leave a pull-tab. This pull-tab contributes to ease of handling and placement.

Perforation die cutting

This process does not fully trim the materials away from the original shape, but instead creates a perforated area that remains in place until it is ready to be detached.

Custom machine manufacturing

Our well-trained electrical and mechanical engineers manufacture die-cutting equipment in two well-equipped machine shops. This sets us apart from other die-cutting companies and offers our customers the following benefits:

  • Capital consumption will not be passed on to our customers.
  • Expanded unique features.
  • Mold design reduces waste to design goals.



DEASSCO offers optimized material utilization, accurate accuracy, and imaginable repeating of various types of cutting work. We have the ability to slit and rewind materials into a variety of rolls in accordance with custom widths and lengths. Cutting performance includes:


Precision slitting is the process of slitting large coils into narrow rolls of precise width and length.


Lathe cutting is a process in which a pressure sensitive material uses a large pressure to rotate through a high speed reel while using a round knife to cut the material into a specific width.


Razor slitting is a type of rewind slitting that utilizes single razor blades. Material is pulled through the stationary blades, making clean precise cuts. Razor slitting is best suited for thin materials like films and adhesives.


Score slitting is a type of rewind slitting that utilizes circular knives to press against a steel cylinder or mandrel with material being pulled through, between the knife and the mandrel. Score slitting is more appropriate for materials of uneven thickness.

Shear slitting

Shear slitting is a type of rewind slitting that uses two rotary knives to produce the same cutting effect as a pair of scissors. Shear slitting is ideal for paper, foil, and heavier materials.




Our laser cutting is especially good for small and complex parts, and it is a good choice for lasers that are difficult to cut. If you are in the design phase of the project, laser cutting can provide samples quickly and without increasing mold costs. The roll-to-roll process is suitable for applications where accuracy is critical.

Laser ablation is a process in which a hard surface portion of a material is removed by laser beam irradiation. ITO and other sputtered films can also be laser ablated.

Waterjet cutting

The water flow cutting is suitable for thick materials such as foam which often have face depressions during die cutting. Products cut with water jets have a very smooth and smooth cut surface. Water jets are well applied to samples, thick, large, heat-resistant materials such as silicones and some complex designs that require no errors.


Most of the customers require the lamination of two or more materials. . The most common practice is to add a pressure sensitive adhesive to a substrate such as a sponge, foam, rubber, or film.

It is critical to complete the compounding between two substrates with no air remaining or no pollution. DEASSCO is very experienced at laminating dissimilar materials for complex applications. Laminating capabilities include:

  • Adhesive Backing
  • Dissimilar Materials
  • Zone Lamination
  • Pressure sensitive material composites